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97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges #8342261 12/16/12 04:27 PM
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rchampion202 Offline OP
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new filter;no water in fuel;new fuel lines;new plugs;use biobar;use merc premium plus oil;have noticed tac guage jumping alot;before starting after setting 2 -3 weeks have to cycle key two-three times and let efi pump run and cycle brfore starting and then it starts goog all day or weekend;no fuel or oil leaks any ideas

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: rchampion202] #8342433 12/16/12 05:43 PM
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gary purdy Offline
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If you had fuel line degradation it is likly the screen on bottom of the electric pump is partialy stopped up. If you VST has the small brass plug at front bottom of the VST drain it in a quart jar to see if you have black sand their. 808504 1 1 STRAINER KIT, Fuel

Last edited by gary purdy; 12/16/12 05:50 PM.

The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD
Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: gary purdy] #8342456 12/16/12 05:50 PM
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TLW Offline
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tha rpm go up or down when it surges?

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: TLW] #8342558 12/16/12 06:39 PM
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rchampion202 Offline OP
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yes

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: rchampion202] #8342595 12/16/12 06:53 PM
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TLW Offline
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Does tha surge raise tha rpm or drop tha rpm from what ever your crusin' at? Or is it a constant rhymthic surge at any rpm?

Last edited by TLW; 12/16/12 06:55 PM.
Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: gary purdy] #8342610 12/16/12 06:58 PM
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rchampion202 Offline OP
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just drained gas/oil mix clear no grit or debris

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: TLW] #8342629 12/16/12 07:11 PM
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rchampion202 Offline OP
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any speed after 1/2 rpm and up just feels like it just cuts out or is missing on and off but doesnt get to full rpm

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: TLW] #8342632 12/16/12 07:13 PM
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rchampion202 Offline OP
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at any rpm over 1/2 rpm

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: TLW] #8342646 12/16/12 07:21 PM
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TLW Offline
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These are a coupla things that cause a "surge".....

Any type of fuel blockage, (usually filter and/or lines)

Fuel pressure, (regulator and/or pump, dirty vacume port)

Map sensor actin' stupid, (bad sensor, and/or dirty vacume port)

Injector problem, (one or more just dirty usually)


Last edited by TLW; 12/16/12 07:23 PM.
Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: rchampion202] #8343400 12/16/12 11:13 PM
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gary purdy Offline
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Check your fuel lines. Make shure the fuel line out of the manual fuel pump has not collapsed where it turns toward the filter or their under the flywheel. It can be fun to route the new fuel lines correctly.


The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD
Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: rchampion202] #8343416 12/16/12 11:17 PM
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ddantidwell Offline
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Just a thought: You had mentioned that you had changed fuel lines,etc.... If you changed the bulb make sure it is facing the right direction........


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Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: gary purdy] #8344493 12/17/12 02:35 AM
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rchampion202 Offline OP
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merc shop at fork changed the lines and pump up bulb about3 mo. ago

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: ddantidwell] #8344506 12/17/12 02:39 AM
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merc shop at fork changed lines and bulb 3 mo. ago all has worked good till last 2 trips

Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: rchampion202] #8345642 12/17/12 02:36 PM
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gary purdy Offline
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I would get it in a tank or at the lake with a spark tester and see if it is dropping cylinders. If so which one or ones. Let us know.


The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD
Re: 97 efi 200 merc starts good idles good but at about 1/2 rpm to full rpm it surges [Re: gary purdy] #8349762 12/18/12 02:05 PM
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Originally Posted By: gary purdy
I would get it in a tank or at the lake with a spark tester and see if it is dropping cylinders. If so which one or ones. Let us know.

A timing light on the water is a good way to check spark while under load at various RPMs. Run it up until it starts acting up and see if still maintaining spark on each cylinder.

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