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40 HP Mercury runs rough at low RPM's #7446521 04/23/12 01:02 PM
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I have a small aluminum bass boat with a 40 HP Mercury (1999 model motor). The motor runs great over about 2500 RPM, but when running at low RPM while trailering, idling, etc., it runs very rough and frequently stalls. I'm a newbie with outboards (had the boat for a year), but it almost seems like a carb or idling adjustment to me (total guess on my part). Are there common causes for this? Plugs were replaced and carb "rebuilt" (carb kit installed?) last spring right before I bought the boat.


Re: 40 HP Mercury runs rough at low RPM's [Re: Bug-e] #7446535 04/23/12 01:04 PM
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gary purdy Offline
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Sounds like old fuel.



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Re: 40 HP Mercury runs rough at low RPM's [Re: gary purdy] #7446595 04/23/12 01:29 PM
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Originally Posted By: gary purdy
Sounds like old fuel.


Maybe. I probably haven't burned through a whole tank of gas this spring. But maybe I will take the boat out on the lake and make sure I burn a whole fresh tank. I fish smaller lakes (Gibbons Creek, Bastrop), so it's definitely true that the engine doesn't run much on most of my trips.


Last edited by Bug-e; 04/23/12 01:32 PM.
Re: 40 HP Mercury runs rough at low RPM's [Re: Bug-e] #7447306 04/23/12 04:48 PM
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Any other common issues I should investigate?


Re: 40 HP Mercury runs rough at low RPM's [Re: gary purdy] #7553506 05/21/12 04:16 PM
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Originally Posted By: gary purdy
Sounds like old fuel.


I think Gary was right. Burned through two tanks of gas on Caddo and now the motor has never run better.


Re: 40 HP Mercury runs rough at low RPM's [Re: Bug-e] #7556397 05/22/12 03:45 AM
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Not only is it old fuel, but the old fuel has varnished you carb over the winter. Will it run better at low rpm with the choke on? You're going to need another carb rebuild. Be sure to treat your fuel before you put it away for the winter.

Cheers,

George


Re: 40 HP Mercury runs rough at low RPM's [Re: Gungle] #7558562 05/22/12 07:10 PM
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Originally Posted By: Gungle
Not only is it old fuel, but the old fuel has varnished you carb over the winter. Will it run better at low rpm with the choke on? You're going to need another carb rebuild. Be sure to treat your fuel before you put it away for the winter.

Cheers,

George


It did run better at low rpm with the choke on, but after running a tank of fresh gas the engine runs smooth at all rpm's. Hopefully there wasn't significant varnish buildup. I will definitely be more careful in the future to avoid this problem. I do use Stabil on a regular basis.


Re: 40 HP Mercury runs rough at low RPM's [Re: Bug-e] #7561076 05/23/12 03:30 AM
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