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'78 evinrude flooding problem....... #2611167 09/03/08 05:38 PM
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bigtexnick Offline OP
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i took my boat out yesterday for the first time, it started fine when i first got her in the water and ran for about 5 minutes.. but then i heard an alarm sound (a constant, high pitched buzz coming from the throttle box) so i took her back to the boat ramp and cut her off; then she didn't start again... the prior owner said she flooded; i squeezed the hand pump for the gas quite a few times (when trying to start her up again) as well as pulling up the choke lever (the "lift toggle for full choke" lever, which also says "lift to warm") every time i tried starting it which was quite a few times... any ideas? also, does that choke lever actually cause gas to go into the engine and therefore i shouldnt pull it up every time i try to start the motor? i'm a little confused on that


--Nick smirk
Re: '78 evinrude flooding problem....... [Re: bigtexnick] #2611319 09/03/08 06:14 PM
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I'm assuming this engine is not oil injected. If not, the high pitch alarm was most likely over-heating.

Re: '78 evinrude flooding problem....... [Re: scott01] #2611718 09/03/08 07:48 PM
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Mike Halfmann the boatmann Offline
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On a 78 model Rude. That horn has NOTHING, I MEAN NOTHING to do with flooding. It is used as a warning, to let you know that the engine is OVERHEATING. Bad JU-JU. It needs an impeller NOW!And at the outside chance a thermostat.
As far a choking the engine each time, You should not have to do that once the engine has been run. Maybe, only Maybe you might need to raise the fast leaver to quicken the starting. If your having to choke the engine, You have other issues that needs to be addressed by a quilified mechanic.


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Re: '78 evinrude flooding problem....... [Re: Mike Halfmann the boatmann] #2611976 09/03/08 09:07 PM
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floats are sticking

Re: '78 evinrude flooding problem....... [Re: stick steering] #2612142 09/03/08 10:07 PM
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bigtexnick Offline OP
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how difficult would it be to install a new impeller (or thermostat)? i'm new to boats but i've done a little maintenance stuff on cars... also, is there supposed to be water shooting out of the spray hole on the side of the back of the boat when it runs? because when i ran it, i didn't see any shooting water...


--Nick smirk
Re: '78 evinrude flooding problem....... [Re: bigtexnick] #2612156 09/03/08 10:12 PM
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Yes, there should be water, more so at idle than at WOT (the hole is called the idle relief hole)...If it's not, that's a sign the water impellar, if not the entire water pump, needs to be changed...The impellar on most lower units cost about $30.00, the entire water pump runs about $50.00...They aren't that difficult to change out...But you probably would need some help and I'd purchase a repair/maintenance guide...

Re: '78 evinrude flooding problem....... [Re: LoneStarSon] #2612233 09/03/08 10:31 PM
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i'm glad i read this thread cause my motor is having similar issues with that sound from the throttle control box.

and it's nearly impossible to start without ether


Re: '78 evinrude flooding problem....... [Re: Gambit] #2612852 09/04/08 12:35 AM
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bigtexnick Offline OP
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gambit, what's your motor? same constant alarm buzz sound that keeps sounding?... keep in contact in case you find a fix, and i'll do the same....

i think i'll try to get her out in the water and into idle in order to check water spray from that idle relief hole first; (if it ain't working, i'll get a new impeller after i get a manual)... if i hear the alarm, i'll do the same... and hopefully i won't flood it again.... i won't get her out in the water until sunday sept 7th but i'll post back my results...


--Nick smirk
Re: '78 evinrude flooding problem....... [Re: bigtexnick] #2612860 09/04/08 12:36 AM
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bigtexnick Offline OP
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oh, and thanks for the help everybody! much appreciated!


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Re: '78 evinrude flooding problem....... [Re: bigtexnick] #2612872 09/04/08 12:38 AM
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Originally Posted By: bigtexnick
gambit, what's your motor? same constant alarm buzz sound that keeps sounding?... keep in contact in case you find a fix, and i'll do the same....

i think i'll try to get her out in the water and into idle in order to check water spray from that idle relief hole first; (if it ain't working, i'll get a new impeller after i get a manual)... if i hear the alarm, i'll do the same... and hopefully i won't flood it again.... i won't get her out in the water until sunday sept 7th but i'll post back my results...


it's a 1974 85 horse evinrude, it only makes the sound in reverse and in the first third of the reverse throttle quadrant


Re: '78 evinrude flooding problem....... [Re: bigtexnick] #2612882 09/04/08 12:40 AM
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Originally Posted By: bigtexnick
gambit, what's your motor? same constant alarm buzz sound that keeps sounding?... keep in contact in case you find a fix, and i'll do the same....

i think i'll try to get her out in the water and into idle in order to check water spray from that idle relief hole first; (if it ain't working, i'll get a new impeller after i get a manual)... if i hear the alarm, i'll do the same... and hopefully i won't flood it again.... i won't get her out in the water until sunday sept 7th but i'll post back my results...


buddy of mine just found a shop manual for mine

evinrude / johnson
outboard shop manual
48-235 HP 1973-1990 (includes sea drives)

at eagle marine in fort worth




Re: '78 evinrude flooding problem....... [Re: Gambit] #2614813 09/04/08 05:16 PM
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If you are not familiar with removal of the lower unit and how to replace the W/P, do yourself a favor and get someone experienced to help. You'll save yourself a bunch of headaches and possible extra damage to the motor by messing something up.

Re: '78 evinrude flooding problem....... [Re: robfad] #2617883 09/05/08 02:15 PM
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The "warm-up lever" is just a warm-up lever, not a choke. It mostly advances the spark -- the throttles don't open until it's about 75% of the way up and in the full up position it only opens the throttles just a little bit.

If she's prone to flooding, a carb rebuild with new float valve needles & seats will usually fix it.

Some of those johnnyrude V-4's were made without telltales, but if it has one the outlet is a small nipple on the lower aft starboard side of the cowling and you should see a good stiff pee stream coming out there any time the motor's running. The relief ports on back of the motor just under the powerhead down't always have water coming out, and almost never when it's running on the muffs.

If you've been in the habit of cranking the engine without supplying water to the lower unit, that's the reason for your impeller damage...only takes about half a minute of dry running.

Water pump replacement, most 70's and 80's (maybe into the 90's) johnnyrude 3 and 4 and maybe 6-cylinder motors (take the prop off first):
1. disconnect shift linkage under the bottom carb.
2. remove the trim tab (scribe a mark across the edge so you can get it back like it was).
3. remove the retaining bolt up in the trim tab cavity.
4. remove the other retaining bolt from the bottom side of the antiventilation plate.
5. remove the four retaining bolts from the perimeter, just above the antiventilation plate.
6. pull the lower unit off.

the shift rod height is adjusted by screwing it in or out, so don't twist it or else it won't fit when you put it back.

7. There's a grommet around the driveshaft, and one for the water tube - don't forget those.
8. Four hex-head screws hold the water pump housing down.
9. Slide the old impeller off the drive shaft.
10. Slide the new one on. Slip the woodruff key in place just before the impeller covers the keyway.
11. Put a new housing gasket in place.
12. Grease the inside of the housing (trailer axle grease is fine), and shove it down onto the impeller while turning the driveshaft clockwise with your hand. Don't use any kind of tool on the driveshaft splines.
13. Fasten the housing back on.

On reassembly:
* put molly lube on the drive shaft splines (but not on top, there's not enough clearance).
* the rubber o-ring just below the drive shaft splines -- you need that.
* put omc gasket sealant (or some kind of anti-sieze) on the retaining bolts -- or else corrosion will set in & it'll be a bitch next time.
* use 3m #847 or permatex #2 on the joint between midsection & lower unit. www.ishopmarine.com has 847 -- permatex is way harder to clean off there next time around.



Re: '78 evinrude flooding problem....... [Re: 2-stroke] #2618302 09/05/08 03:55 PM
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bigtexnick Offline OP
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how much would all of this this cost in terms of labor??


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Re: '78 evinrude flooding problem....... [Re: bigtexnick] #2621150 09/06/08 05:05 PM
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this morning my dad, neighbor, and I did some more stuff: my dad found a small piece of broken rubber lodged into the bottom hole of the four breathing holes on the lower unit, which we quickly picked outta there (maybe it was blocking water flow?)...

then we hooked up a motor flusher (bought at wal-mart, five bucks) to see if water will flow thru the cooling system and engine; we found a blocked/clogged line, a short 6 inch hose runs from the engine block to the back of the boat where it sprays out of the little "pee hole"; the hose had small chopped up rubber pieces (maybe the same rubber that came out of the breathing hole???) that blocked the line so we cleaned that out; with the motor flusher on the engine, we ran some water and started the motor which ran fine and shot out a healthy stream of water for about 4-5 minutes before we heard that same darn alarm (constant buzz, presumably indicating overheating) once again so we shut her off...

honestly, i think the water pump works, maybe not full blast, but the water was definitely going thru the engine at a healthy rate... not sure where to go from here


--Nick smirk
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