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2002 Yamaha 2 stroke issues #14404565 06/25/22 08:36 PM
Joined: Jan 2003
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texcajun Offline OP
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Hey Guys.

Just went and got my boat out of storage and brought it home to prep it for a trip. Hooked up the muffs and started squeezing the primer bulb. just as it started to get stiff, I heard/felt a pop then the bulb wouldn't firm up anymore. I checked the bulb and it is working correctly. I disconnected fuel hose to the carbs and can pump fuel all the way to the bowls. The fuel is going somewhere, but I can't tell where. The spark plugs are pretty wet with raw fuel. The motor will start if the throttle is advanced half way, but as soon as I try to bring the RPM's down it just dies.

Any suggestions?


2014 Excel Bay Pro 203/2014 Mercury 150 Optimax Pro XS
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Re: 2002 Yamaha 2 stroke issues [Re: texcajun] #14404603 06/25/22 09:38 PM
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tmd11111 Online Content
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Most likely a diaphragm broke in one of the lift pumps.

Re: 2002 Yamaha 2 stroke issues [Re: texcajun] #14405828 06/27/22 02:37 PM
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AggieDave Offline
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Is it an OX66? Those early 2k Yamaha's are known for chewing up the low pressure fuel pumps. Spend $100. Get this three pack. Replace the busted one. Keep to extra. https://www.amazon.com/gp/product/B088KS7TLG/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1


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Re: 2002 Yamaha 2 stroke issues [Re: texcajun] #14406667 06/28/22 12:45 PM
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texcajun Offline OP
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Well guys, It's just a standard 3 cylinder 90TLRA Yamaha 2 stroke. But y'all are spot on. That pop I heard/felt was the diaphragm in the fuel pump breaking. Every time I squeezed the bulb, I was pumping fuel into the crankcase. The clue was the raw fuel running out the exhaust.

On a side note, I always wondered how that goofy pump worked. Actually it's pretty ingenious. Since it's vented to the crank case, the momentary pulses from the backside of the pistons cause that diaphragm to bounce back and forth (as long as it doesn't have a hole in it) and check valves in the pump itself allow the fuel to only get pulled through it. I love learning how stuff works.


2014 Excel Bay Pro 203/2014 Mercury 150 Optimax Pro XS
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Re: 2002 Yamaha 2 stroke issues [Re: texcajun] #14411143 07/03/22 06:01 PM
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texcajun Offline OP
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Quick fix! New fuel pump installed, and she starts up even better than she did before. Thanks everyone!

[Linked Image]


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Point me towards the water!
Re: 2002 Yamaha 2 stroke issues [Re: texcajun] #14411230 07/03/22 08:02 PM
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tmd11111 Online Content
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Cheap insurance to carry a spare or replace them all every 3 years.

Re: 2002 Yamaha 2 stroke issues [Re: tmd11111] #14411373 07/04/22 12:10 AM
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texcajun Offline OP
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I was thinking the same thing. Since this old girl only has the one pump, I will rebuild the old one and hang onto it as a spare.

Originally Posted by tmd11111
Cheap insurance to carry a spare or replace them all every 3 years.


2014 Excel Bay Pro 203/2014 Mercury 150 Optimax Pro XS
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