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2009 250 HPDI dies when giving it gas #10101074 06/30/14 08:30 AM
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Mxbubs Offline OP
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Acts like its starving for fuel. Rough idles, drop the gas it goes after a few times
and it runs great.

Changed the bulb, the water separator, and the fuel filter
under the hood. I just noticed air in the top of the fuel bulb
under the cowling where the filter is, so I loosened it and pump
the bulb to get the air out.

Ive read ALOT of horror stories about HPDI's, hoping this is minor.
Its NEVER died on me since I bought it new in May 2009. Gone run it again Monday.


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10101076 06/30/14 08:35 AM
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Mxbubs Offline OP
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Oh, and I just pulled the throttle body/intake off and noticed a good bit if oil
collecting on the edge of the air intakes? Ive read these motors can leak oil from the certain components.

Wondering if its sucking in oil and not wanting to run unless she has the RPM's to blow it thru..


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10101289 06/30/14 01:00 PM
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Chris B Online Content
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Change the filter in the VST.


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10101399 06/30/14 01:49 PM
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gary purdy Offline
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Manual fuel pump diaphragms!


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10102412 06/30/14 08:16 PM
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If its under warranty take it to the closest yamaha mechanic

Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10102659 06/30/14 09:55 PM
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have you ever replaced the high pressure fuel filter?

Re: 2009 250 HPDI dies when giving it gas [Re: gary purdy] #10104435 07/01/14 05:00 PM
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Originally Posted By: gary purdy
Manual fuel pump diaphragms!


Yep pick up pumps.

You can get the rebuild kits for like $12 each or they sell new pump assy as well.

Might as well do a complete filter change while your at it.

Easy to do them all yourself in a couple of hours.


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Re: 2009 250 HPDI dies when giving it gas [Re: Chris B] #10104743 07/01/14 06:49 PM
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smooth move Offline
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Originally Posted By: Chris B
Change the filter in the VST.
or clean it. at least take a look at it.


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10137359 07/15/14 09:45 AM
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Mxbubs Offline OP
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Going to change the low pressure fuel pumps. Boat runs greats, dies on idle.

All filters, lines, bulb change...

Roughly how to get to/clean the VST filter?

Thanks

Craig


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10141233 07/16/14 06:43 PM
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VST filter is inside the VST tank on the Port side of the motor.

Gott to take out the 6-8 screws around the top of the tank and lift the top off. The vst filter is mounted on the bottom and turns 90 degrees and pulls off. Really I would replace instead of clean, just cause of what you have to do to get to it.

When you put it all back together make sure the O-Ring seal is straight and clean when you put the housing back together.
about a 30 min job.


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10143058 07/17/14 12:23 PM
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Bugzout10 Offline
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The manual recommends replacing o ring on the vst it will expand when you take it out to work it's not a hard job just did mine last weekend remember to bleed fuel out of tank


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10143895 07/17/14 03:58 PM
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smooth move Offline
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put the o-ring in a baggie and put it in the freezer while you clean the screen. then put vasoline in the groove and reinstall the o-ring.


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10150497 07/20/14 08:44 AM
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Mxbubs Offline OP
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Awesome, Thanks. Will post results next week.


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10183818 08/02/14 10:14 PM
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Mxbubs Offline OP
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Changed both low pressure fuel pumps, and the VST screen. The VST screen was dirty.

Runs like a top now. I think it was gel from ethonal.

Thanks everyone.


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Re: 2009 250 HPDI dies when giving it gas [Re: Mxbubs] #10188504 08/05/14 01:22 AM
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smooth move Offline
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i've got a 02 200 hpdi with 1000 hrs. i've fought fuel problems for 13 yrs. it's been a good strong engine other than the picky fuel habits, but i'll never own another. shopping for a F200 now.


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