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96 Merc 200 efi Randomly dies?
#7820115
07/30/12 03:42 PM
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Joined: Jan 2012
Posts: 79
Randyj
OP
Outdoorsman
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OP
Outdoorsman
Joined: Jan 2012
Posts: 79 |
My Merc keeps randomly dying. From idle to while I am plane. This may happen two or three times a trip or may not happen at all for months. I thought it was just some bad gas at first because I went almost a year and it never happened again. Now I have had it happen several times in the last week or two. The motor always fires right back up and if I am just idling I have heard it stop for just a second and then keep running. Last info is I recently bought a new humminbird unit and while I am on plane a message flashes that input voltage is to high.
Ignition? Fuel pressure or voltage regulator?
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7821485
07/30/12 09:14 PM
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Joined: Jun 2004
Posts: 1,509
OPTI
Extreme Angler
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Extreme Angler
Joined: Jun 2004
Posts: 1,509 |
This motor does have safety feature that will shut the ecm off if voltage gets above 16.5 volts.....OPTI
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7822042
07/31/12 12:02 AM
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Joined: Jan 2006
Posts: 866
champRD
Pro Angler
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Pro Angler
Joined: Jan 2006
Posts: 866 |
I had the same problem on my 96 efi for 2 years. It was voltage regulator. They have 2. If they are still originals, you can look at them and see which one is bad. They should be clear gell on one side and you can see circuts. They are behind your coil packs. Look and see and i will bet one looks burnt. The new replacement parts are solid black. Let me know how it goes.
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7823157
07/31/12 10:54 AM
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Joined: Sep 2010
Posts: 1,599
boatwhisperer
Extreme Angler
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Extreme Angler
Joined: Sep 2010
Posts: 1,599 |
or if voltage drops bolow 9.5 volts. would suspect elect. fuel pump shutting off or a loose connection on the fuel pump, battery or even a bad ecu connection
boatwhisperer
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7823244
07/31/12 12:14 PM
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Joined: May 2003
Posts: 11,586
gary purdy
TFF Guru
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TFF Guru
Joined: May 2003
Posts: 11,586 |
Mostly from bad battery connections. This sounds different with the high voltage alarm. Agree with changing regulators.
The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7823342
07/31/12 01:06 PM
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Joined: Jan 2012
Posts: 79
Randyj
OP
Outdoorsman
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OP
Outdoorsman
Joined: Jan 2012
Posts: 79 |
Awesome, I will check out my current regulators and get new voltage regulators by Friday hopefully to start with. I will post back and let ya'll know if there is a difference. Thanks for the advice.
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7831087
08/02/12 02:08 AM
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Joined: Jan 2012
Posts: 79
Randyj
OP
Outdoorsman
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OP
Outdoorsman
Joined: Jan 2012
Posts: 79 |
Pulled the regulators this morning and bingo! One is melted badly and even had two of the wires melted together, luckily the same color (yellow). Never new this would probably fix my tach jumping problem also. I ordered two new ones and overnighted them to my house. They are going on tomorrow morning. I will post in a couple days after a few test runs.
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7843217
08/05/12 02:25 PM
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Joined: Jan 2012
Posts: 79
Randyj
OP
Outdoorsman
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OP
Outdoorsman
Joined: Jan 2012
Posts: 79 |
Been out twice since replacing the regulators and not a glitch since...Yippe!! Thanks
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Re: 96 Merc 200 efi Randomly dies?
[Re: Randyj]
#7854213
08/08/12 02:01 AM
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Joined: Jan 2006
Posts: 866
champRD
Pro Angler
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Pro Angler
Joined: Jan 2006
Posts: 866 |
Glad to help. There are a few things to keep a eye on if you have not already addressed. The oil cap on top of the motor and small oil lines on the motor.
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