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Welding or aluminum brazing rods #13076271 02/27/19 10:22 AM
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SunUpSunDown Offline OP
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I have g 3 1648 job boat , I found a crack in the middle of my boat that's leaking water , not to bad but I need to fix it. I looked on YouTube and saw a video on super allow 5 , and other aluminum flex less rods from harbor frieght, which is the best way to repair it ? Thanks

Re: Welding or aluminum brazing rods [Re: SunUpSunDown] #13077076 02/28/19 01:03 AM
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Alumacraft 14 Offline
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I have used brazing rods on leaking rivets, but a crack that is leaking I would weld.

Re: Welding or aluminum brazing rods [Re: SunUpSunDown] #13098692 03/21/19 03:26 AM
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fergy Offline
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I used to weld aluminum quite a bit with a TIG welder or an acetylene torch with flux rods. It was very tricky to do.

I had a couple of cracks along a weld on a small aluminum boat a couple of years ago. I used some of the new aluminum welding rods with a MEP gas torch to weld them up. These welding rods are a lot easier to use than the old flux aluminum rods. The new alloy rods don't require as much heat and are supposed to be very strong.

You will want to go to a welding supp[y & invest in some good blue goggles. These will let you see when the aluminum is getting too hot & starting to sweat. Get some light scrap aluminum & practice some welds before starting on your boat. Brush along the seams with a stainless steel brush until you have removed any contaminants or oxidation.

My other advice is to find someone that welds aluminum regularly. It's really easy to melt a hole through your boat if you're not sure what you are doing.


Guns have only two enemies...Rust and Politicians
Re: Welding or aluminum brazing rods [Re: fergy] #13103320 03/26/19 01:11 PM
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cva34 Offline
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Originally Posted by fergy
I used to weld aluminum quite a bit with a TIG welder or an acetylene torch with flux rods. It was very tricky to do.

I had a couple of cracks along a weld on a small aluminum boat a couple of years ago. I used some of the new aluminum welding rods with a MEP gas torch to weld them up. These welding rods are a lot easier to use than the old flux aluminum rods. The new alloy rods don't require as much heat and are supposed to be very strong.

You will want to go to a welding supp[y & invest in some good blue goggles. These will let you see when the aluminum is getting too hot & starting to sweat. Get some light scrap aluminum & practice some welds before starting on your boat. Brush along the seams with a stainless steel brush until you have removed any contaminants or oxidation.

My other advice is to find someone that welds aluminum regularly. It's really easy to melt a hole through your boat if you're not sure what you are doing.

Great True Advice all I ask is can you get to it from inside and can you flipboat easily (welding on back is another challenge)..If you go do it yourself route Get a new SS brush and use it for aluminum only
FERGY last statement is so true

Re: Welding or aluminum brazing rods [Re: SunUpSunDown] #13110875 04/02/19 02:18 PM
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If you have to ask what to use, you shouldn't be welding on your boat.
A man's gotta know his limitations. Find an experienced tig/mig welder. Do it once, do it right.


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