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Powerhead rebuild #12528369 12/06/17 03:04 AM
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Kyle903 Offline OP
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I have a 2000 mercury 200hp efi im having rebuilt and the est. Price i was quoted was 5800! That sounds alittle high to me. Is that about the going price to have one rebuilt??

Re: Powerhead rebuild [Re: Kyle903] #12528383 12/06/17 03:13 AM
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Gamblinman Offline
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It depends on what is required to perform the rebuild.

If they are just reconditioning the cylinders, then that might be considered on the high side. Does it need a sleeve? new pistons?

Re: Powerhead rebuild [Re: Kyle903] #12528497 12/06/17 05:23 AM
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T-racer @ Mallard Marine Offline
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That's extremely high to me... Period. Even with 6 new sleeves and pistons. Better off finding a new motor for that... some of these rebuild guys are ridiculous. Gotta find you a good one.


Mallard Marine Nacogdoches, Tx
936-225-3244 - Authorized Sales/Service
Mercury Outboards - Allison Boats
Re: Powerhead rebuild [Re: Kyle903] #12528500 12/06/17 05:36 AM
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Kyle903 Offline OP
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Here is a link to the estimate they sent me check it out and let me know what you think. [url=https://texasoutboardrebuild.freshbooks.com/view/3PJc3VgXPCpw4R3A][/url]

Re: Powerhead rebuild [Re: Kyle903] #12528502 12/06/17 05:38 AM
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Kyle903 Offline OP
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Rebuild includes: Boring and Honing of all the cylinders, new pistons, piston rings, wrist pins, wrist pin bearings, rod bearings, rod bolts, upper/lower and center main seals and bearings for the crankshaft, new spark plugs, thermostats, install new water impeller, change the gear oil. Tank and run in break-in mode for 4 hours.

Re: Powerhead rebuild [Re: Kyle903] #12528620 12/06/17 01:51 PM
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Gamblinman Offline
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The basic rebuild price including new pistons is fine. That price for one injector I believe to be in error. I would ask them to send all 6 injectors to be cleaned and flowed and see the results before installing a new injector.4 hours in a tank and a lake test, that should find any irregularities or hiccups...I would expect no surprises first time out from rebuild. I see they suspect detonation as the cause. Make sure you drain your gas tank and fill with new fuel if they don't.

That said, TOR has a very good reputation for doing quality work and standing behind it. When it comes to an outboard, piece of mind is worth quite a bit.

Re: Powerhead rebuild [Re: Kyle903] #12528670 12/06/17 02:27 PM
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gary purdy Offline
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I don`t think this is high for a turn key job with warranty. The only thing I see is that the reeds need to be changed. eBay item number:282058570659


The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD
Re: Powerhead rebuild [Re: Kyle903] #12528707 12/06/17 02:52 PM
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Curtbass Offline
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Last edited by Curtbass; 12/08/17 02:07 AM.

ELITE POWER SYSTEMS/ Elite Fishing Products
Lithium Battery & Charging Systems, Soft Plastics, Tackle,Tokyo Rigs
Tight lines & stay safe out there.Gods blessings
Re: Powerhead rebuild [Re: Kyle903] #12530022 12/07/17 02:42 PM
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Curtbass Offline
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Last edited by Curtbass; 12/08/17 02:01 AM.

ELITE POWER SYSTEMS/ Elite Fishing Products
Lithium Battery & Charging Systems, Soft Plastics, Tackle,Tokyo Rigs
Tight lines & stay safe out there.Gods blessings
Re: Powerhead rebuild [Re: Kyle903] #12530037 12/07/17 02:54 PM
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boatman025 Offline
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Im in McKinney Would like to rebuild your 200 merc think last one was around 4-4500


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Re: Powerhead rebuild [Re: Kyle903] #12536841 12/13/17 02:55 PM
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Bulletman99 Offline
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Not sure where you live but Jay Smith (Jay Smith Racing Engines JSRE) can rebuild it stock much cheaper than that. He lives just north of Jasper TX.


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Merc 250 ProXS
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