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Jan 23rd, 2013
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96 mercury 200 efi #12375339
08/07/17 02:08 AM
08/07/17 02:08 AM
Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
C
CWSANDERS Offline OP
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CWSANDERS  Offline OP
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C

Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
So i bought a boat with this motor. Took it out today and was running it. Was running wot and it shut off like i turned the key off. Would not start back just cranked and cranked.

Re: 96 mercury 200 efi [Re: CWSANDERS] #12375342
08/07/17 02:10 AM
08/07/17 02:10 AM
Joined: Sep 2003
Posts: 4,399
underwater
Bruce's Guide Service Online content
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Bruce's Guide Service  Online Content
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Joined: Sep 2003
Posts: 4,399
underwater
check the kill switch


Bruce's Sprinkler Repair
817-798-7246
50 years experience
State Licensed Irrigation
LI0017483


Fishing Texas lakes one at a time






Re: 96 mercury 200 efi [Re: CWSANDERS] #12375509
08/07/17 03:55 AM
08/07/17 03:55 AM
Joined: May 2017
Posts: 125
T
TrailHand Offline
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TrailHand  Offline
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Posts: 125
If kill switch is OK, pull the spark plugs and look for metal flakes (bad news).

If none, you need four things for it to run.

Spark, suck, Gas, blow.

Start by checking the gas lines from one end to the other. Then check for spark on the cylinders, then intake, then exhaust.

Re: 96 mercury 200 efi [Re: Bruce's Guide Service] #12375882
08/07/17 02:50 PM
08/07/17 02:50 PM
Joined: Mar 2010
Posts: 6,710
Temple, TX.
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T Bird Online content
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Joined: Mar 2010
Posts: 6,710
Temple, TX.
Originally Posted By: Bruce's Guide Service
check the kill switch


along with eng. and boat fuses.





Re: 96 mercury 200 efi [Re: CWSANDERS] #12376021
08/07/17 04:30 PM
08/07/17 04:30 PM
Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
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CWSANDERS Offline OP
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AUBREY, TEXAS
Thanks, i will look it over.

Re: 96 mercury 200 efi [Re: CWSANDERS] #12376795
08/08/17 02:22 AM
08/08/17 02:22 AM
Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
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CWSANDERS Offline OP
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AUBREY, TEXAS
Ok i was looking at it tonight and on the head on the right side of motor is a sensor i believe it has a tan with blue wire going thru a jacket and the jacket melted. What i this sensor called i believe this is my problem it probably blew a fuse

Re: 96 mercury 200 efi [Re: CWSANDERS] #12377040
08/08/17 10:20 AM
08/08/17 10:20 AM
Joined: Nov 2006
Posts: 2,395
ft worth
T
TLW Offline
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that's over heat sensor.. has nothing ta do with ignition and/or fuses.. if "any" jacket and/or wire is melted tha motor has gotten way to hot!.. ya need ta check tha warning buzzer for operation.. does it still have oil injection operating?

Last edited by TLW; 08/08/17 10:23 AM.
Re: 96 mercury 200 efi [Re: CWSANDERS] #12377142
08/08/17 01:02 PM
08/08/17 01:02 PM
Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
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CWSANDERS Offline OP
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AUBREY, TEXAS
Yes it has oil injection. There was not any alarms at all.

Re: 96 mercury 200 efi [Re: CWSANDERS] #12377144
08/08/17 01:03 PM
08/08/17 01:03 PM
Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
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CWSANDERS Offline OP
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AUBREY, TEXAS
Where is the alarm buzzer located ?

Re: 96 mercury 200 efi [Re: CWSANDERS] #12377147
08/08/17 01:03 PM
08/08/17 01:03 PM
Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
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CWSANDERS Offline OP
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AUBREY, TEXAS
Where is the alarm buzzer located ?

Re: 96 mercury 200 efi [Re: CWSANDERS] #12377152
08/08/17 01:08 PM
08/08/17 01:08 PM
Joined: Nov 2006
Posts: 2,395
ft worth
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TLW Offline
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usually under tha dash or close to tha control box.. it should be in a small "mesh sack" of sorts at tha control box end of tha harness.. with oil injection module intact and wired tha way is supposed ta be you should get a short series of self check "beeps" when key is turned on?

Re: 96 mercury 200 efi [Re: CWSANDERS] #12377168
08/08/17 01:17 PM
08/08/17 01:17 PM
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Posts: 2,395
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TLW Offline
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TLW  Offline
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to check buzzer do this.. on tha starb side of motor at tha small term block where tha tan/blue wires are at you will see 1 goes to tha oilier module, one goes to that sensor on tha starb head and one goes into tha harness.. separate/disconnet tha one goin' to tha harness and "ground it" on tha block at tha screw holding tha plastic block to tha block.. this should set off tha buzzer.....

Last edited by TLW; 08/08/17 01:38 PM.
Re: 96 mercury 200 efi [Re: CWSANDERS] #12377197
08/08/17 01:53 PM
08/08/17 01:53 PM
Joined: Nov 2006
Posts: 2,395
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TLW Offline
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same for you.. send me an email addy and send ya tha pdf oem manual....

Re: 96 mercury 200 efi [Re: CWSANDERS] #12377225
08/08/17 02:11 PM
08/08/17 02:11 PM
Joined: Jan 2005
Posts: 369
AUBREY, TEXAS
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AUBREY, TEXAS
Cwsanders1013@yahoo.com

So if the oil injector runs out does it shut off injnition. I pulled some of the plugs last night too and they look new. No metal or anything

Re: 96 mercury 200 efi [Re: CWSANDERS] #12377270
08/08/17 02:44 PM
08/08/17 02:44 PM
Joined: Nov 2006
Posts: 2,395
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T
TLW Offline
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TLW  Offline
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no.. nothing will shut it down on purpose except tha key and kill switch.. sent two.. let me know if ya get 'em

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