Here are the plans and pictures by request. I hope I didn't ramble on too much.
I found a food grade 55 gallon drum at my local feed store for $15. The barrel was not lined so I just cleaned it out and did a small burn out with some wood that I had laying around. If your barrel is lined, do a good burnout trying to remove the liner.
Measuring about 2" to maybe 3" from the bottom of the barrel, drill two 1" holes opposite each other using a step drill ($15 Harbor Freight). Put a 3/4" pipe nipple in each hole. Put a 3/4" ball valve on one nipple and a cap on the other nipple. On the pipe nipples, put a conduit nut on both sides of the barrel to help secure the nipple.
About 5" from the bottom of the barrel drill three or four holes and put eye bolts 3" or 4" inches in length there. Use fender washers (on all eyebolts) on each side of the barrel. Get a 17" charcoal grate (Academy $3) and it will sit on top of the eye bolts.
I bought a 12X12 sheet of expanded metal at Home Depot and cut it in half making two 6X12 pieces. Bolt these two pieces together making one long piece then bolt the other two ends together making a circle. Secure this to the charcoal grate above to make a charcoal basket.
From the top of the barrel, measure down 6" and place three or four more eyebolts that are about 4" in length. Place a 22" cooking grate (Academy $5) on top of the eyebolts.
I came down 6" from the top grate and put another set of eye bolts and a cooking grate in, but that didn't work well for cooking. I will continue to use the lower cooking grate, but will use it for a water pan or a drip pan.
In the lid of the barrel drill at least four 1" holes with the step drill and put a 90* pipe fitting with conduit nuts in the holes.. Put some type of a handle in the lid as well. You want a
minimum of a 2:1 exhaust to intake ratio.
I found a temp gauge at Academy for $8 so I put it in just below the cooking grate.
To cook, I just fill the basket a little less than 1/2 way with good charcoal (Kingsford or Sams Choice) and mix in 2 or 3 small chunks of smoking wood. I dump about 1/2 chimney of lit coals then place a wood log on top of the lit coals. Doing this your fire should last the length of the cook without ever touching the fire.
To make temperature adjustments, just adjust the ball valve and give it time (15 minutes or so) for the temp to adjust. If you cant get it hot enough just remove the cap on the intake pipe nipple and the temp will rise fairly quickly. For smoking you want about 220* to 250*.
I would recommend doing a dry run or two before you put meat on it so that you can see how the temps are gonna react to the adjustments and also to season it. Spray some PAM cooking spray or rub it down good with cooking oil before you light it.



