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oil use on mercury 96 efi #12247442 05/16/17 04:16 AM
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keneth allen Offline OP
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I recently replaced my old carb engine with a rebuilt 200 mercury efi. The engine during start up smokes a lot and seems to use a lot of merc oil. Any ideas what would cause this and the fix. Thanks Ken

Re: oil use on mercury 96 efi [Re: keneth allen] #12247503 05/16/17 09:50 AM
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TLW Offline
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do you know why it was rebuilt?

Re: oil use on mercury 96 efi [Re: keneth allen] #12248409 05/16/17 08:35 PM
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hogbus Offline
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There is a thread on this at BBC. It might be a check valve on reserve oil tank. Cheap fix. Mine does it also. Once I put the Spurs to her it goes away for the rest of the day. Next day we start all over. Good luck JD


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Re: oil use on mercury 96 efi [Re: keneth allen] #12250456 05/17/17 11:26 PM
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gary purdy Offline
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I have seen the oil rod connected upside down on more than one Merc. Mark on the pump connection should line up with a mark on the oil pump body at idle.


The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD
Re: oil use on mercury 96 efi [Re: gary purdy] #12252024 05/18/17 08:33 PM
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keneth allen Offline OP
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Thanks, good answers with excellent possibilities. I will have a mechanic look at these suggestions.

Re: oil use on mercury 96 efi [Re: hogbus] #12252857 05/19/17 11:52 AM
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keneth allen Offline OP
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Thanks for the info, how do you check to see if this is the problem?

Re: oil use on mercury 96 efi [Re: gary purdy] #12252868 05/19/17 12:01 PM
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keneth allen Offline OP
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How big a job is this to do this check. I discussed your answer over the phone with the mechanic that installed the oil pump and thought it was right but usually not the problem. However it is a problem for me so I need to have it checked. The other suggestion was to look at the check valve.
Thanks again. ken

Re: oil use on mercury 96 efi [Re: keneth allen] #12254539 05/20/17 02:48 PM
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gary purdy Offline
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The oil pump connection to the throttle is easy to check, just see if the 2 marks are lined up. http://continuouswave.com/whaler/reference/mercuryOilInjection.html


The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD
Re: oil use on mercury 96 efi [Re: gary purdy] #12260091 05/24/17 03:40 AM
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keneth allen Offline OP
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Gary, Thank you, thank you GREAT information!!!!!

Re: oil use on mercury 96 efi [Re: keneth allen] #12260149 05/24/17 04:54 AM
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Freeman Clark Offline
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Gary is the man when we need a helping hand. Thanks Gary

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