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#11263806 - 12/05/15 10:56 AM Engine rebuild guy? Who? 73 mercury 402 40hp
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Anyone know of a guy that rebuilds outboards? I'd do it but I would still need someone to bore the cylinders over .015, so I need someone who can do that much at least. One cylinder reads the bottom cylinder reads 110psi the top 40psi. I figure the top was gas washed because of the corroded power wires going to the coils. Thanks guys.
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#11265203 - 12/06/15 09:14 AM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
gary purdy Offline
TFF Guru

Registered: 05/24/03
Posts: 11216
Loc: Littlefield Tx & Lake A. H. US...
You need a motor machine shop that does outboards. I know where a real good 1989 40hp Mariner is complete with stainless steel prop and controls for 800.00 It is the year they used Yamaha powerheads.
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The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD

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#11265245 - 12/06/15 09:37 AM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Gary thanks but I'm currently not interested in buying another motor. I have a line on a parts motor. Currently I'm just needing advise on which direction to go with my 402. I want to know what shop won't charge me an arm and leg to bore the cylinders to fit over sized rings.I'll rebuild the rest.
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If the fish don't bite your not baiting right...

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#11265589 - 12/06/15 01:14 PM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
gary purdy Offline
TFF Guru

Registered: 05/24/03
Posts: 11216
Loc: Littlefield Tx & Lake A. H. US...
Most shops get 75.00 per hole to bore and finish hone to clearance.
_________________________
The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD

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#11265617 - 12/06/15 01:33 PM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Thanks Gary! That's not bad at all. Anyone know of a shop in the DFW that will do that?
_________________________
If the fish don't bite your not baiting right...

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#11266932 - 12/07/15 08:47 AM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Tommy Yetts Offline
TFF Team Angler

Registered: 12/14/02
Posts: 3493
Loc: Rockwall, TX USA
Texas Machine Works 972-602-4500
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Rockwall Marine
Tommy Yetts

www.rockwallmarine.com

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#11266966 - 12/07/15 08:59 AM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Thanks Tommy!
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If the fish don't bite your not baiting right...

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#11267002 - 12/07/15 09:13 AM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Tommy you are the man! Dwayne has some great pricing. I'm going to tear the power head apart and take it to him.
Thank you man! After its all put back together I'll be coming to you for a couple props...
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If the fish don't bite your not baiting right...

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#11309343 - 12/28/15 10:22 PM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Well I've taken the powerhead apart to look at the cylinders. The top cylinder looked great smooth all around. The piston however has scoring. The bottom cylinder has dimples on the combustion chamber, buy the piston looks good besides the carbon buildup. I spoke with Dwayne and he feels confident that he cash repair the cylinder with the dimples back to a smooth surface by welding.I'll go that route if the cylinders do not need sleeves. If they do I'll trash the motor and find another.

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If the fish don't bite your not baiting right...

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#11342361 - 01/12/16 09:06 PM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Well guys I've decided not too build this merc it's not looking like it will be reliable even after the rebuild.

In about a month or so I'll be looking at buying a used 40hp outboard. Anyone have any leads on a good one other then mercury? Omc, Nissan, suzuki, Yamaha?


Edited by Cat finder (01/12/16 09:14 PM)
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If the fish don't bite your not baiting right...

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#11388011 - 02/02/16 10:00 PM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Bump looking for a 40-50hp outboard. Maybe 30. Thanks!
_________________________
If the fish don't bite your not baiting right...

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#11388234 - 02/03/16 06:53 AM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
gary purdy Offline
TFF Guru

Registered: 05/24/03
Posts: 11216
Loc: Littlefield Tx & Lake A. H. US...
The 40hp Mariner motor is still available I told you about. I have not been able to get more info on it because I have been having health issues but should be good to go in another week after having a stent put in last Thursday. I know this motor will work for you with some minor repair. Water pump and a carb cleaning.
_________________________
The world will not be destroyed by those who do evil, but by those who watch them without doing anything. Remember what He has done and remember that He is not done yet!-- GOD IS GOOD

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#11388246 - 02/03/16 07:00 AM Re: Engine rebuild guy? Who? 73 mercury 402 40hp [Re: Cat finder]
Cat finder Offline
Angler

Registered: 03/14/15
Posts: 401
Loc: Dallas, Texas
Thank you Gary. May you be blessed with a speedy recovery.
Does this outboard have power tilt and trim?
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If the fish don't bite your not baiting right...

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